Analyse A Meter - Best Guides on Electrical & Industrial tools

What is Industry 4.0? The Fourth Industrial Revolution

The term “Industry 4.0” which was first announced from the German government as one of the key initiatives and highlights a new industrial revolution. Industry 4.0 represents the fourth industrial revolution that has occurred in manufacturing industries. Industry 4.0 optimizes the computerization of Industry 3.0 where machines are digitally connected with one another and create and share information and communicate with one another to ultimately make decisions without human involvement. What is Industry 4.0? The term Industry 4.0 defined as “A combination of communication and networking (Industrial Internet), embedded systems (Cyber-Physical Systems), adaptive robotics, cybersecurity, data analytics, and artificial …

What is Preventive maintenance? A basic Detailed guide

by Sharad Kashyap

The performance of a machine or equipment depends not only on its design and manufacturing operating environment, usage, and so on but also on the maintenance carried out since proper functioning over an extended time period requires effective industrial maintenance. Definition Of Preventive Maintenance “Preventive maintenance actions are carried out according to prescribed criteria of time, usage, or condition and are intended to reduce the probability of failure or the functional degradation of an Asset or Machine.“ Preventive maintenance is an absolute requirement of asset reliability and effective management of asset life cycle costs. An effective maintenance organization must dedicate …

What is TPM (TOTAL PRODUCTIVE MAINTENANCE) ?

by Sharad Kashyap

It is understood perfectly by the name TPM (total productive maintenance) i.e. “A maintenance Strategy aimed at to maximize plant and equipment effectiveness to achieve optimum life cycle cost of production equipment, or in other words, keeping equipment in a position to produce at maximum capacity, the expected quality products, with no unscheduled stops which includes zero breakdowns, zero downtimes, and maximum production efficiency.” TPM is an innovative Japanese concept. The origin of TPM can be traced back to 1951 when preventive maintenance was introduced in Japan. The ideas of TQM (Total Quality Management) and the concepts of PM (Preventive …

Industrial Safety Precautions on different machines & Hand tools

by Sharad Kashyap

Safety Precautions For Different Hand Tools The following safety precautions or guidelines are generally adopted for every hand tool or cutting tool. They must be strictly followed for safety. Hammers A hammer is a tool consisting of a weighted “head” fixed to a long handle that is swung to deliver an impact to a small area of an object. Hammers used to drive nails into wood, to shape metal (as with a forge), or to crush rock. Hammers are used for a wide range of driving, shaping, and breaking applications. Some safety precautions for operating hammers are as follows: Never operate the hammer unless its head is tightly fixed …

Industrial Safety, Accidents & Prevention

by Sharad Kashyap

“The management of all operations and procedures in an industry in order to protect its employees and assets by minimizing hazards, risks, accidents, and near misses” called the Industrial Safety. What Are Industrial Accidents? The accidents are the mishaps leading injury to man, machines or tools and equipment and may cause injury and result either death or temporary disablement or permanent disablement of the industrial employees. The accidents are unwanted events or mishaps that result in some sort of injury to men, material, machines, tools, equipment, and semi or finished product hence, a loss to the whole establishment. The injuries …

What is Industrial Safety?

by Sharad Kashyap

“The management of all operations and procedures in an industry in order to protect its employees and assets by minimizing hazards, risks, accidents, and near misses” called the Industrial Safety. With the technological advancement in manufacturing, the danger of human life is increasing day by day. The thousand of industrial accidents every year caused the realization of the importance of industrial safety. In order to avoid accidents, employees must be aware of industrial safety principles & danger areas of that industry. Accidents take place unexpectedly causing injury & loss of men, machines, materials of that industry. Because of safety first …

Industrial Maintenance or Maintenance in manufacturing

by Sharad Kashyap

We often heard about Maintenance in our daily life, it is an important process to keep something functional. It can be in the industry or in household appliances. No machine can work for a long time without proper maintenance. In this article, we are going to discuss various methods used for maintaining machines in working conditions in industry, i.e industrial maintenance The dictionary defines maintenance as “the work of keeping something in proper condition” or “the process of preserving a condition or situation“. What is Industrial Maintenance The technical meaning of Industrial Maintenance is ” the practice of keeping the …

Manufacturing Processes : Detailed fundamental Guide

by Sharad Kashyap

What is Manufacturing Process? Making things has been an essential activity of human civilizations since before recorded history. Today, the term manufacturing is used for this activity. The word manufacture is derived from two Latin words, manus (hand) and factus (make); the combination means made by hand. In the modern context, it involves making products from raw material by using various processes, by making use of hand tools, machinery or even computers. Technologically, manufacturing Processes are the application of physical and chemical processes to alter the geometry, properties, and/or appearance of a given starting material to make parts or products; manufacturing …

Press Tool Design Basics : Sheet Metal Stamping process

by Sharad Kashyap

Press tool ( commonly known as die/ dies) is an assembly of die, punch, punch plate, punch backplate, stripper plate, etc. to produce sheet metal components/ stamped parts from the flat metal sheet. For More information on press tools: sheet-metal-stamping.html Press Working Terminology Before designing the sheet metal stamping process Press tool, it is necessary to understand the configuration and components of the press tool. The press tool consists of Punch/ Punches, Die, Punch Plate, Backup plate, Stripper, ejectors many more components. To better understand the main components of the press and dies, just have a look at the given …

What is Sheet Metal Stamping Process

by Sharad Kashyap

Today we are surrounded by sheet metal objects like automotive parts, Car body, Disk-Brake, Gaskets, Door/ window hardware, Electronic appliances components, and cabinets, coins, Cooking or serving utensils i.e. plate, spoons, glasses, etc. Almost every sheet metal product is made by Metal Stamping. What is the Sheet Metal Stamping Process? As per Wikipedia Sheet Metal stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. In simple words, we can understand it as Sheet …